Automotive Wire High Speed Extrusion Production Line 1500m/min
What is Cable Extrusion?
Cable extrusion is a manufacturing process used to produce continuous lengths of cable and wire by forcing raw material, typically plastic or metal, through a shaped die to create a specific cross-sectional profile. The process is akin to squeezing toothpaste out of a tube, albeit with far more precision and complexity. The material emerges from the die in a continuous stream, forming the desired shape as it cools and hardens.
The Importance of Cable Extrusion
The significance of cable extrusion in modern manufacturing cannot be overstated. This process ensures that cables meet stringent quality standards for electrical performance, durability, and safety. Whether for telecommunications, power distribution, or data transmission, cable extrusion allows for the consistent production of high-quality cables essential for reliable operation in various applications.
The automated production line is specially used for the manufacturing of wires and cables, which can realize the continuous insulation coating of metal conductors (copper/aluminum). The winding and packaging can be matched with KPS cone-shaped reel fully automatic wire taking-up machine, double-head coiling machine, double-reel semi-automatic wire taking-up machine, etc.
Application
The production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials such as PVC, PP, PE, XLPE, and low-smoke halogen-free, meeting the German, Japanese, Korean, Italian and other series of automotive wire insulation extrusion.
Suitable conductor:0.22mm²--6mm²;
Finished outer diameter: φ1.2mm-φ5mm;
Line speed: KPS take-up Max1500m/min;
Double-head coiling machine: Max1000m/min;
Double-reel semi-automatic take-up: Max1000m/min;
Specification
| Screw specification (mm) |
Φ50 |
Φ70 |
Φ80 |
Φ90 |
Φ100 |
Φ120 |
Φ150 |
| Maximum screw speed (rpm) |
120 |
120 |
110 |
90 |
80 |
70 |
60 |
| PVC glue output (kg/h) |
100 |
180 |
280 |
360 |
430 |
500 |
800 |
| PE glue output (kg/h) |
50 |
90 |
140 |
180 |
200 |
280 |
400 |
| PP glue output (kg/h) |
40 |
90 |
110 |
140 |
- |
- |
- |
| Aspect ratio (L/D) |
(24-26):1 |
| Drive power (kWAC) |
22 |
45 |
55 |
75 |
90 |
132 |
160 |
| Barrel temperature control area |
4 |
4 |
5 |
5 |
6 |
7 |
8 |
| Screw specification (mm) |
φ35 |
φ40 |
φ50 |
φ65 |
| Mechanical type |
Reclining/horizontal |
Reclining/horizontal
|
horizontal |
horizontal |
| Maximum screw speed (rpm) |
60/120 |
60/120 |
120 |
110 |
| PVC glue output (kg/h) |
20/30 |
20/35 |
100 |
160 |
| PE glue output (kg/h) |
10/25 |
14/30 |
50 |
75 |
| PP glue output (kg/h) |
14/25 |
16/30 |
40 |
80 |
| Drive power (kW AC) |
5.5/11 |
5.5/15 |
22 |
45 |
| Barrel temperature control area |
3 |
3 |
4 |
4 |
Product Tags:
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Automotive Wire High Speed Extrusion Production Line 1500m/min Images
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